ISA S88: 11 Benefits |
 |
|
Benefit |
Why |
How |
|
Reduce time
to market for new products |
- S88 calls for a modular approach that makes it easier to
change one or all of your recipes and controls.
|
-
Reusable code
-
Reusable/modifiable recipes
-
Flexible controls
-
Revalidation can be simplified or unnecessary
|
|
Get more from
your equipment |
|
-
Process segmentation
- Production is more flexible
- Reduced cycle times
- Faster changeovers
- Reduced scrap and rework
|
|
Get more from
your people |
-
Makes recipe development
easier
-
More organized and modular process and recipes
-
Common terminology
- Better visibility of the process
- More consistent control unit to unit, operation to operation
|
-
Recipe developers don’t need detailed knowledge of
controls
-
Recipes and modules are reusable
-
Control engineers don’t need detailed knowledge of every
recipe
- Frees operators to focus on improving results rather than just monitoring sequences
|
|
Consistency
across processes and plants
|
-
Shared recipes and modules
|
-
Recipes can be used with different equipment and controls
-
Common terminology
- Less dependence on individual controls or technology
|
|
Work better
with control technology providers
|
-
Shared language and goals
-
Easier integration of multi-vendor solutions
|
-
Common terminology
-
Defined objectives
-
Modular approach
|
|
Improved quality |
-
S88 enables tracking and tracing
-
Focus is on consistency
|
-
More real time data becomes available
-
Consistency provides baseline for improvement
-
Adjustments can be made during process rather than
holding up an entire batch
|
|
Avoid common
errors
|
-
Standard created by experienced batch engineers, controls
providers and consultants
|
|
|
Simplification of recipe development
|
|
-
Fully realize after your base recipes are established
|
|
Better
tracking
|
-
Establishing and monitoring baselines reveals exceptions
|
-
Data collection is built into phases and recipes
|
|
Easier
maintenance
|
|
-
Cells can be isolated for troubleshooting and repairs
-
Reduced dependence on proprietary systems and support
- Better code control
|
Make
validation easier
|
-
It’s more organized and modular
|
-
Reuse of validated modules can save time and cost
|
Sources
Based on experience designing, engineering and supporting hundreds of
batch operations plus information from:
The Instrument Society of America (http://www.isa.org)
The World Batch Forum (www.wbf.org)
BatchControl.com (http://www.batchcontrol.com)
S88 Info (http://www.s88.info)