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330.562.8600

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Apex NC 27502
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ISA S88: 11 Benefits

RoviSys Batch Control systems and services

 

Benefit Why How
Reduce time to market for new products
  • S88 calls for a modular approach that makes it easier to change one or all of your recipes and controls.
  • Reusable code
  • Reusable/modifiable recipes
  • Flexible controls
  • Revalidation can be simplified or unnecessary
Get more from your equipment
  • Improved throughput 
  • Process segmentation
  • Production is more flexible
  • Reduced cycle times
  • Faster changeovers
  • Reduced scrap and rework
Get more from your people
  • Makes recipe development easier
  • More organized and modular process and recipes
  • Common terminology
  • Better visibility of the process
  • More consistent control unit to unit, operation to operation
  • Recipe developers don’t need detailed knowledge of controls
  • Recipes and modules are reusable
  • Control engineers don’t need detailed knowledge of every recipe
  • Frees operators to focus on improving results rather than just monitoring sequences
Consistency across processes and plants

  • Shared recipes and modules
  • Recipes can be used with different equipment and controls
  • Common terminology
  • Less dependence on individual controls or technology
Work better with control technology providers

 
  • Shared language and goals
  • Easier integration of multi-vendor solutions
  • Common terminology
  • Defined objectives
  • Modular approach
Improved quality
  • S88 enables tracking and tracing
  • Focus is on consistency
  • More real time data becomes available
  • Consistency provides baseline for improvement
  • Adjustments can be made during process rather than holding up an entire batch
Avoid common errors

 
  • Standard created by experienced batch engineers, controls providers and consultants
  • Best practices built in
     
Simplification of recipe development

 
  • Standards and modularity
  • Fully realize after your base recipes are established
Better tracking

 
  • Establishing and monitoring baselines reveals exceptions
  • Data collection is built into phases and recipes 
Easier maintenance

 
  • Modularity
  • Standards
  • Cells can be isolated for troubleshooting and repairs
  • Reduced dependence on proprietary systems and support
  • Better code control
Make validation easier
 
  • It’s more organized and modular
  • Reuse of validated modules can save time and cost
 

 

 

Sources

Based on experience designing, engineering and supporting hundreds of batch operations plus information from:

The Instrument Society of America (http://www.isa.org)
The World Batch Forum (www.wbf.org)
BatchControl.com (http://www.batchcontrol.com)
S88 Info (http://www.s88.info)