Aerospace & Defense

Empowering Your Operations and Unlocking Aerospace Excellence

Whether you’re expanding, updating, or digitally transforming your operations, you need more than just technology. You need a partner who understands the unique demands and challenges of aerospace production.

RoviSys is perfectly positioned to help aerospace and defense companies overcome production challenges and gain a competitive edge. Over three decades of technical expertise combined with deep industry experience means we enable aerospace manufacturers and suppliers to boost productivity, minimize material waste, and accelerate time to market.

Services & Deliverables

Assembly & Robotics

Expertise meets innovation in the intricate world of airplane assembly and robotic systems integration. RoviSys brings deep knowledge and experience implementing sophisticated assembly processes and cutting-edge robotics solutions to streamline and elevate aircraft manufacturing.

We deliver tailored solutions that optimize efficiency, precision, and safety in every step of the assembly process. Whether it's orchestrating complex assembly lines or integrating advanced inspection systems, RoviSys pushes the boundaries of what's possible in the fabrication and assembly of both body and parts.

Explore Robotics >

Traceability & Data Management

Ensuring all parts are accounted for during each step of assembly is critical. Whether a part is in process, pending shipment or mid assembly, tracking each part at every step of its life can provide valuable insights into your engineering process. By enabling traceability, our system provide our customers the ability to analyze and improve their process flow, track through put and digitally historize all activity pertaining to a specific lot or part number.

Quality Control

Unlocking excellence in aerospace manufacturing begins with industry leading quality control. Committed to Aerospace ISO Standards and FAA regulations, RoviSys excels in delivering engineering services are reliable and trustworthy. We understand the importance of peak performance across the supply chain and design our solutions to optimize efficiency while maintaining safety and quality.

From thorough inspections to advanced data analytics, we use the latest technologies to enable aerospace & defense manufacturers to achieve unmatched excellence.

Robust & Secure Systems

RoviSys understand the need to ensure all your process data is secure and protected from external threats. This idea also applies to your control systems responsible for day-to-day operations. As a industry leading expert, RoviSys can help you identify vulnerabilities within your existing architecture and provide a plan to amend or plan for future remediation.

Our services include:

OT Audits, Assessments, and Gap Analysis
OT Vulnerability and Risk Remediation
Future-State Road Mapping
OT design and Implementation
Process Control and Distributed Control System Cyber Security Assessments
OT disaster Recovery & Business Continuity
OT Policies and Procedures advisors

Federal Solutions

Leverage technology and gain strategic advantage. RoviSys Federal Solutions delivers proven technical solutions that maximize tax dollars and keep U.S. citizens safe and the economy thriving.

RoviSys acknowledges that projects in the Aerospace and Defense sector typically require additional care due to proprietary product nature or overall project mission. For applications that require firmer data standards and classification levels, RoviSys has a dedicated Federal Solutions team who specialize in the handling and management of secure content.

This team concentrates on automation and security solutions that enable smart infrastructure, address evolving threats, and improved sustainability, all while managing costs. This team is highly specialized in executing controls projects pertaining to the cybersecurity, building management systems, water & wastewater and power & energy sectors.

Learn More > RoviSys Federal Solutions

Project Spotlight

Global Aerospace & Transportation Manufacturer

Client Challenges

Various teams with ideas for improvement
Needed cost justification
Required projected ROI
High-frequency process – forging of wheels is over in <2 seconds

RoviSys Solution

Data Historian implementation with custom web portal
Integrate multiple sources of data into a single view
4 Million+ annual event frames creating a digital twin of discrete operation

Outcome & Benefits

Increased efficiency
Improved effectiveness of continuous improvement initiatives
Enabled transition to a data-driven culture

Leading Global Security, Defense & Aerospace Contractor

Client Challenge

Secure space with a small downtime window
Application required extremely precise steady movement
High mix, low through-put application
Current application experienced shaking and high frequency jittering that disturbed processes

RoviSys Solution

Replace existing DC drives with precise Rockwell 5700 AC Servo drives
Provide HMI for quick control and accurate operation
Streamlined communication - coordinated end user teams, electricians, and support staff
Procured & migrated legacy hardware

Outcome & Benefits

Provided local and high quality customer support
Improved system efficiency
Refined movement of viscous/liquid coating application
Minimized maintenance requirements
Streamline maintenance plan & schedule